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Basic Knowledge of Circuit Board Assembly: Operational Status of the Production Management System

Easier and more user-friendly! Introducing the operation of our production management system.

As a result of our focus on small-lot production and production of various types, we are currently producing 400 to 500 models per month (counting multiple units of the same model in a lot). Previously, we managed production using Excel and other tools, but as the number of models increased, it became difficult to operate. Therefore, since the fiscal year 2016, we have been using a self-developed production management system. This document introduces how we operate the system using screenshots. [Contents] ■ Overview of the system *For more details, please refer to the PDF document or feel free to contact us.*

  • Circuit Board Inspection Equipment
  • Circuit board design and manufacturing
  • Other operation management software
  • Production Management System

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Production Management System "UMEDA CLOUD"

We will develop a custom system based on the requests from the management for the field.

- I want to check the overall and individual progress in a timely manner. - I want to create production plans accurately and quickly. - I want to know the issues with the production status in advance. - I want to know the production status from a remote location. - I want to manage production from a remote location. - I want to manage the timing for replacing parts of production equipment (notifications, implementation status, warnings for unimplemented tasks, etc.).

  • Production Management System
  • Prototype Services
  • Process Control System
  • Production Management System

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Production management system for production and manufacturing sites [Custom-made for on-site reform]

[Essential for R&D and Production Technology Personnel!] Engineers will solve the requests from management to the field. Materials with development case studies are currently being distributed!

【Do you have any of these concerns?】 ■ I want to create production plans accurately and quickly. ■ I want to know the issues with the production status in advance. ■ I want to check the overall and individual progress in a timely manner. ■ I want to streamline production management with IoT / ICT. "UMEDA-CLOUD" is a production management system that provides total support from manufacturing to IT! Umeda Electric is a specialized group in software and hardware development, with a wide range of expert engineers in embedded hardware/software, IoT/ICT, PC software, PLC, image processing, and more, allowing us to respond with know-how to various industries. *For more details, please refer to the PDF document or feel free to contact us.

  • Embedded system design service
  • Production Management System
  • Production Scheduler
  • Production Management System

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[Data] Optimal production management system for variant and variable production "UM Process Progress"

We will clearly explain the reasons for the shift to variant and variable production, the challenges that have emerged, and the production management system "UM Process Progress" that serves as a solution.

Due to market maturity and the proliferation of social media, consumer needs have become fragmented, and trends are changing rapidly. To respond to this unpredictable market, the manufacturing industry is required to shift towards "variant-variable production," which can immediately adapt to fluctuations in "what, when, and how much is needed." In today's world, where demand forecasting is extremely difficult, it is essential to have a system that can flexibly control items and production volumes according to the situation to prevent both excess inventory and opportunity loss. Recent advancements in IoT and AI have made such complex dynamic control possible, elevating variant-variable production to a realistic survival strategy. However, this approach places a high burden on the production site. Significant challenges arise from decreased efficiency due to irregular setup changes, frequent planning adjustments, the complexity of inventory management, and an increase in human errors associated with non-standardized work. Overcoming these challenges requires an advanced management system that can capture dynamic changes on-site in real-time and reallocate resources flexibly. Considering this background, we provide a clear explanation of the production management system "UM Process Progress," which addresses these challenges. For more details, please read the materials.

  • Production Management System
  • Production Management System

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